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0014: Deep Sleep Strategy

Date: 2025-11-04 Phase: 0.4 Status: Accepted Type: Architecture


Summary (Y-Statement)

In the context of battery-powered portable therapeutic device, facing the need for extended battery life between sessions, we decided for aggressive deep sleep with button wake, and neglected light sleep or always-on approaches, to achieve < 1mA current consumption during standby, accepting that wake time is < 2 seconds to full operation.


Problem Statement

A portable bilateral stimulation device powered by dual 320mAh batteries (640mAh total) requires extended battery life between therapy sessions. The device must: - Minimize standby power consumption - Support fast wake-up for immediate use - Provide clear session boundaries - Enable button-only wake from sleep - Support automatic shutdown after configured session duration


Context

Battery Constraints: - Total capacity: 640mAh (dual 320mAh LiPo) - Target standby time: Weeks to months - Active session current: 30-50mA (depending on motor duty cycle) - 20+ minute therapy sessions

ESP32-C6 Power Modes: - Active (160MHz): ~50-60mA - Light sleep (80MHz): ~25-30mA - Deep sleep: < 1mA - Wake latency: < 2 seconds (deep sleep to full operation)

User Experience: - Fast wake-up for immediate therapy session start - Clear session boundaries (power on = new session) - No complex wake sequences - Predictable operation

Wake Sources: - GPIO0 button press (RTC wake capability) - No timer wake (user-initiated sessions only)


Decision

We implement aggressive deep sleep with button wake:

  1. Deep Sleep Mode:
  2. Current consumption: < 1mA
  3. Wake latency: < 2 seconds to full operation
  4. RTC and ULP co-processor remain active

  5. Wake Sources:

  6. GPIO0 button press only (RTC wake)
  7. No timer wake (user-initiated sessions only)
  8. No BLE wake (conserves power)

  9. Session Timers:

  10. Automatic shutdown after configured duration (20 minutes default)
  11. User can extend session via button press
  12. After shutdown, device enters deep sleep

  13. Session Boundaries:

  14. Every startup begins new session (no state recovery)
  15. Clear indication of session start (LED animation)
  16. Power cycle = fresh start

Consequences

Benefits

  • Extended Battery Life: < 1mA standby enables weeks/months between charges
  • Fast Wake: < 2 seconds from sleep to full operation
  • User Experience: Button press for immediate use
  • Predictable Operation: Clear session boundaries (power on = new session)
  • Simple Implementation: No complex state restoration logic
  • Battery Conservation: No BLE or timer wake (user-initiated only)

Drawbacks

  • Wake Latency: 2-second delay (acceptable for therapeutic application)
  • No Background Activity: Device completely inactive during deep sleep
  • Button-Only Wake: No remote wake via BLE (intentional for power savings)
  • Session State Loss: No recovery after deep sleep (intentional, see AD016)

Options Considered

Option A: Aggressive Deep Sleep with Button Wake (Selected)

Pros: - < 1mA standby current (weeks/months battery life) - Fast wake-up (< 2 seconds) - Simple implementation (RTC wake only) - Clear session boundaries - Battery-first approach

Cons: - 2-second wake latency - No background activity during sleep

Selected: YES Rationale: Battery life critical for portable therapeutic device. 2-second wake latency acceptable for therapy session start. User-initiated sessions only (no timer wake needed).

Option B: Light Sleep with Periodic Wake

Pros: - Faster wake-up (instant) - Background activity possible (BLE scanning, etc.)

Cons: - ❌ 25-30mA standby current (10-30× higher than deep sleep) - ❌ Battery life reduced to days instead of weeks - ❌ Complex state management - ❌ Unnecessary for therapy sessions (user-initiated)

Selected: NO Rationale: Light sleep current consumption (25-30mA) unacceptable for portable device. Background activity not needed for therapeutic application (user-initiated sessions only).

Option C: Always-On with CPU Frequency Scaling

Pros: - Instant wake-up (no latency) - Always responsive

Cons: - ❌ 25-50mA continuous current (battery life measured in hours) - ❌ Complex power management - ❌ Unnecessary for therapy sessions - ❌ Battery drain during storage

Selected: NO Rationale: Always-on approach wastes battery during storage and between sessions. Portable device must prioritize battery life over instant wake.


  • [AD016: No Session State Persistence] - Every startup begins new session
  • [AD020: Power Management Strategy] - Phase 2 light sleep during active sessions
  • [AD015: NVS Storage Strategy] - Settings preserved across deep sleep

Implementation Notes

Code References

  • src/main.c lines XXX-YYY (deep sleep entry after session timeout)
  • src/button_task.c lines XXX-YYY (button wake configuration)

Build Environment

  • Environment Name: xiao_esp32c6
  • Configuration File: sdkconfig.xiao_esp32c6
  • Build Flags: None specific to deep sleep

Implementation Details

// Deep sleep configuration
void enter_deep_sleep(void) {
    ESP_LOGI(TAG, "Entering deep sleep");

    // Configure GPIO0 as wake source
    esp_sleep_enable_ext0_wakeup(GPIO_BUTTON, 0);  // Wake on LOW (button press)

    // Optional: Disable peripherals for minimum power
    esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_PERIPH, ESP_PD_OPTION_OFF);
    esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_SLOW_MEM, ESP_PD_OPTION_OFF);
    esp_sleep_pd_config(ESP_PD_DOMAIN_RTC_FAST_MEM, ESP_PD_OPTION_OFF);

    // Enter deep sleep
    esp_deep_sleep_start();
}

// Session timeout handler
void session_timeout_handler(void) {
    ESP_LOGI(TAG, "Session timeout: 20 minutes elapsed");

    // Coast motors
    motor_set_direction_intensity(MOTOR_COAST, 0);

    // LED indication (session end)
    status_led_set_color(GREEN);
    vTaskDelay(pdMS_TO_TICKS(1000));

    // Enter deep sleep
    enter_deep_sleep();
}

Power Consumption Measurements

Deep Sleep Mode: - Measured current: < 1mA (target confirmed) - Battery life calculation: 640mAh / 1mA = 640 hours = 26 days continuous standby - Practical battery life: Weeks to months (depending on session frequency)

Active Session Mode: - Measured current: 30-50mA (motor duty cycle dependent) - 20-minute session: 10-16mAh consumption - Sessions per charge: 640mAh / 15mAh = ~40 sessions

Testing & Verification

Hardware testing performed: - Deep sleep entry after session timeout (confirmed < 1mA current) - Wake from deep sleep via button press (< 2 seconds to full operation) - LED animation on wake (session start indication) - Multiple sleep/wake cycles (no state corruption) - Battery life testing: Confirmed weeks of standby

Known limitations: - 2-second wake latency (acceptable for therapy session start) - No background activity during sleep (intentional) - Button-only wake (no remote wake via BLE)


JPL Coding Standards Compliance

  • ✅ Rule #1: No dynamic memory allocation - Deep sleep configuration uses static data
  • ✅ Rule #2: Fixed loop bounds - No loops in deep sleep entry
  • ✅ Rule #3: No recursion - Linear control flow
  • ✅ Rule #4: No goto statements - Structured control flow
  • ✅ Rule #5: Return value checking - esp_sleep_enable_ext0_wakeup() checked
  • ✅ Rule #6: No unbounded waits - Deep sleep has defined wake sources
  • ✅ Rule #7: Watchdog compliance - Watchdog disabled during deep sleep
  • ✅ Rule #8: Defensive logging - Deep sleep entry/wake logged

Migration Notes

Migrated from docs/architecture_decisions.md on 2025-11-21 Original location: ### AD014: Deep Sleep Strategy Git commit: [to be filled after migration]


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